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Melt Flow Index Tester (KAYJAY/2006/AC) — Auto Cut Model, Test Method A

About Melt Flow Index Tester (KAYJAY/2006/AC) — Auto Cut Model, Test Method A

As per ASTM D 1238 & ISO 1133 - (Test Method A) to check the melt flow rate (MFR) of thermoplastics and compounds with auto cutting of flowing extrudate and prelogic facility.

The KAYJAY/2006/AC Melt Flow Index Tester is a digital, semi-automatic MFI tester engineered for polymer manufacturers, plastic pipe producers and quality testing laboratories who need reliable, repeatable melt flow rate measurement without operator dependence on cutting. Built strictly to ASTM D 1238 and ISO 1133 Test Method A, it determines the melt flow rate (MFR) of thermoplastics and compounds in grams per 10 minutes.

The model features motorised auto-cutting of the flowing extrudate and a built-in prelogic program. The complete test cycle — preheating time, reject time, test time and number of cuts — can be preset, so once the temperature stabilises the machine runs the full sequence automatically and produces the required sample cuts at exact time intervals. This eliminates timing errors caused by manual cutting and gives lab-to-lab reproducible results.

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Specifications

Parameter Specification
Test Standard ASTM D 1238 & ISO 1133 (Test Method A)
Temperature Controller Microprocessor-based PID controller; range ambient to 400°C; resolution 0.1°C; accuracy ± 0.1°C
Timer Digital Timer up to 999.9 seconds with preset facility and buzzer output
Sample Cutting Auto (Motorized)
Weights Supplied 1.2 kg, 2.16 kg, 3.8 kg, 5 kg & 21.6 kg
Accessories Standard accessories & Orifice, Piston, Spoon, Spanner, Plumb line, Funnel, Material charger, Mirror, Tweezer, Orifice cleaner, Barrel cleaner, Sample cutter,Accessory stand
Paint Finish Powder coated
Power Supply 230 Volts, 50 Hz, single phase

Unique Features

  • Digital Melt Flow Index Tester designed as per ASTM D 1238 Test Method A with fully automatic motorized sample cutting.
  • Built-in prelogic program allows permanent setting of preheating time, reject time, test time, and number of sample cuts.
  • After temperature stabilization, a single press of the START button initiates the complete test sequence automatically.
  • Produces the required number of sample cuts at precise preset intervals, ensuring repeatable and reliable results.
  • Test results are calculated using the collected sample mass measured on a separate weighing balance.
  • Microprocessor-based PID temperature controller provides stable temperature control and high testing accuracy.
  • Powder-coated construction offers durability and long service life in laboratory and quality-control environments.

Technical Information

  • ASTM D 1238 — Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer (Test Method A)
  • ISO 1133 — Plastics: Determination of the Melt Mass-Flow Rate of thermoplastics (Test Method A)
  • Routine quality control testing of HDPE, LDPE, LLDPE, PP, PVC, and other thermoplastic granules.
  • Incoming raw material inspection and verification in plastic pipe, film, sheet, and packaging manufacturing plants.
  • Batch-to-batch consistency testing in polymer compounding, masterbatch, and additive manufacturing units.
  • Evaluation of recycled plastic granules prior to extrusion, molding, or reprocessing operations.
  • Quality control and R&D laboratories of polymer manufacturers, processors, and plastic converters.
  • Auto-Cutting Eliminates Operator Error : Motorised sample cutter triggers at exact time intervals — no operator timing required.
  • Prelogic Programming : Set the full test sequence once; the machine repeats it identically every time.
  • Wide Weight Range : Five weights (1.2 kg to 21.6 kg) cover virtually all standard ASTM/ISO test conditions.
  • Made in India, Globally Trusted : Used in QC labs across India, Middle East and Africa.

Frequently Asked Questions

What is the difference between the KAYJAY/2006/AC and the KAYJAY/2005/CE manual model?

The KAYJAY/2006/AC features motorised auto-cutting and a built-in prelogic program for unattended testing, while the KAYJAY/2005/CE is a manual model where the operator cuts the extrudate by hand. The KAYJAY/2006/AC is recommended for higher testing volumes and improved repeatability.

No. The KAYJAY/2006/AC supports ASTM D 1238 Test Method A only and measures Melt Flow Rate (MFR) in g/10 min. For MVR and Melt Density measurement, please see our Computerized MFI Tester supporting both Test Method A and Method B.

Yes. The orifice is a standard wear component and can be replaced when required. We supply replacement orifices manufactured to ASTM D 1238 dimensional tolerances.

All our Melt Flow Index Testers are supplied with a standard manufacturer's warranty covering manufacturing defects. Detailed warranty terms are provided with the quotation. A yearly calibration contract can also be arranged after completion of the warranty period.

Yes. Customers in India are welcome to visit our Mumbai facility for a live demonstration. We can also share detailed demo videos and references from organizations already using this model.

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