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Manufacturers and Suppliers of Charpy Impact Tester / Izod Impact Tester

Micro-meter Jig for Notch Measurement — Precision Notch Depth Verification for Izod / Charpy Specimens

About Micro-meter Jig for Notch Measurement

For measuring the depth of 'V' notch made from the Motorized Notch Cutter as per ASTM D - 256 & ASTM D 6110 standard. This jig helps checking the accuracy of notch depth.

International Equipments is a leading manufacturer, supplier and exporter of the Micro-meter Jig for Notch Measurement in India. Built at our Mumbai facility, our Micro-meter Jig is a precision quality-verification instrument used to measure and confirm the depth of the 'V' notch cut into Izod and Charpy impact test specimens - strictly in accordance with ASTM D 256 and ASTM D 6110. It is the essential quality-check companion to the Motorized Notch Cutter, ensuring that every notched specimen meets the dimensional tolerances the standards require before it is impact-tested.

Notch depth is one of the most critical and most overlooked variables in plastic and polymer impact testing. The notch concentrates stress at a precise location and depth; even a small deviation in notch depth changes the measured impact strength significantly. A specimen with an out-of-tolerance notch produces an invalid result - yet without a dedicated measurement jig, the operator has no way of knowing the notch is wrong. The Micro-meter Jig closes this gap, giving the QC laboratory a fast, repeatable, accurate verification of notch depth on every specimen.

Micro - meter Jig for Notch measurement

Specifications Table

ParameterSpecification
DisplayDigital
Gauge"Mitutoyo" make, range up to 12.50 mm, resolution 0.01 mm
Size of Base150 mm x 100 mm
Range of Depth Measurement0.00 to 3.00 mm
PlatingElectroless nickel chrome plating
PowerBattery operated
Primary ApplicationMeasuring / verifying the depth of the 'V' notch on Izod and Charpy impact specimens per ASTM D 256 and ASTM D 6110

* Specifications kept exactly as published on the existing website.

What is a Micro-meter Jig for Notch Measurement?

A Micro-meter Jig for Notch Measurement is a precision dimensional-measurement fixture that holds a notched impact specimen and measures the remaining material thickness under the notch - from which the notch depth is determined. The jig combines a high-precision digital micrometer gauge (in our case, a Mitutoyo-make gauge with 0.01 mm resolution) with a stable, accurately-machined base and specimen-locating fixture. The operator places the notched specimen on the jig, brings the gauge spindle down to the base of the notch, and reads the depth directly from the digital display.

The notch in an Izod or Charpy specimen is a precisely-machined 'V' groove - typically a 45° included angle with a defined tip radius and a defined depth - cut into one face of the bar specimen. Per ASTM D 256, the notch leaves a specified remaining width under the notch (commonly 10.16 mm ± 0.05 mm for a standard specimen). The Micro-meter Jig verifies that this dimension is correct. If the notch is too shallow, the measured impact strength reads artificially high; if too deep, artificially low.

About Our Micro-meter Jig

Our Micro-meter Jig for Notch Measurement is built around a genuine 'Mitutoyo'-make digital micrometer gauge - Mitutoyo being the globally-recognised benchmark for precision dimensional measurement. The gauge offers a measurement range up to 12.50 mm with a resolution of 0.01 mm, giving the fine measurement precision needed to verify notch dimensions against the ASTM tolerance bands. The digital display gives a clear, direct, unambiguous reading - eliminating the parallax and interpretation errors of analogue gauges.

The jig base measures 150 mm × 100 mm, providing a stable, flat reference platform for accurate and repeatable specimen positioning. The depth measurement range is 0.00 to 3.00 mm - covering the notch-depth range encountered across standard Izod and Charpy specimens. The entire jig is finished with electroless nickel-chrome plating, giving long-lasting corrosion resistance and a durable, precision-stable surface that maintains its accuracy over years of laboratory use.

The Micro-meter Jig is battery operated - fully portable with no mains power required, so it can be used anywhere in the laboratory or workshop, right next to the Motorized Notch Cutter, for immediate notch verification as specimens are produced.

Why Notch Depth Verification is Critical

  • Notch Depth Directly Determines Impact Strength
    The notch concentrates stress; its depth controls the cross-sectional area that resists the impact. A notch even 0.1 mm too deep or too shallow shifts the measured impact strength noticeably.
  • Catches Notch Cutter Drift and Blade Wear
    Over many specimens, the notch cutter blade wears and cutting depth can drift. Routine verification catches this before a whole batch is cut out-of-tolerance.
  • Required for Valid ASTM D 256 / D 6110 Results
    The standards specify notch dimensions and tolerance bands precisely. For NABL-accredited labs, documented notch verification is part of the quality record.
  • Essential for Reproducibility Between Operators and Labs
    Standardised notch verification removes one of the largest sources of inter-operator and inter-laboratory variation in impact testing.
  • Protects Against Disputed Results
    Documented notch-depth verification is the evidence that a challenged test was performed correctly.

How the Micro-meter Jig Works

  • Step 1 - Cut the Notch on the Motorized Notch Cutter
    Prepare the specimen and cut the standard 'V' notch - 45° included angle, defined tip radius.
  • Step 2 - Zero the Digital Gauge
    Zero the Mitutoyo digital gauge against the jig reference so all readings are taken from a consistent datum.
  • Step 3 - Position the Notched Specimen on the Jig
    Place the specimen onto the 150 x 100 mm base, locating it so the notch is correctly aligned under the gauge spindle.
  • Step 4 - Measure the Notch Depth / Remaining Width
    Bring the gauge spindle into the notch and read the value directly to 0.01 mm resolution.
  • Step 5 - Accept or Reject the Specimen
    Compare against the ASTM tolerance band. Accept for impact testing, or reject and check the notch cutter. Record the verification in the QC log.

The Complete Impact-Testing Chain - Cutter, Jig & Impact Tester

Accurate impact testing depends on a three-instrument chain - each step must be done correctly for the final impact result to be valid. The Micro-meter Jig is the critical verification link between cutting the notch and performing the impact test:

  • Step 1 - Motorized Notch Cutter (Cuts the Notch)
    Cuts the precise 'V' notch into the specimen per ASTM D 256 / D 6110. See Motorized Notch Cutter.
  • Step 2 - Micro-meter Jig (Verifies the Notch - This Product)
    Measures and confirms the notch depth is within tolerance - the critical QC checkpoint before impact testing.
  • Step 3 - Izod / Charpy Impact Tester (Performs the Impact Test)
    Impacts the verified specimen and measures impact strength. See Izod / Charpy Impact Tester.

We commonly supply the Motorized Notch Cutter + Micro-meter Jig + Izod / Charpy Impact Tester as a matched three-instrument impact-testing package - one quotation, one commissioning visit, one training programme, one set of calibration certificates.

Technical Information

  • ASTM D 256 - Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics (defines the notch geometry and tolerances)
  • ASTM D 6110 - Standard Test Method for Determining the Charpy Impact Resistance of Notched Specimens of Plastics
  • ISO 180 - Plastics - Determination of Izod Impact Strength (the international equivalent notch specification)
  • ISO 179 - Plastics - Determination of Charpy Impact Properties
  • IS 13360 (Part 5) - Methods of Test for Plastics - Impact-related notch verification
  • Verifying notch depth on Izod impact specimens per ASTM D 256
  • Verifying notch depth on Charpy impact specimens per ASTM D 6110
  • Quality control of the Motorized Notch Cutter output (catching cutter drift / blade wear)
  • Notch verification for engineering plastic (ABS, PC, PA, POM) grade qualification
  • Notch verification for polymer R&D and new-grade development
  • Notch verification for composite and glass-filled material impact testing
  • Routine QC documentation for NABL-accredited and certification testing labs
  • Operator training on correct notch-preparation technique
  • Inter-laboratory comparison and round-robin test specimen verification
  • Failure-analysis and disputed-result investigation (documented notch evidence)
  • Plastic Processors & Injection Moulders
  • Engineering Plastic Component Manufacturers (ABS, PC, PA, POM)
  • Polymer Producers, Compounders & Master-batch Manufacturers
  • Glass-Filled & Composite Material Manufacturers
  • Automotive Component Manufacturers (plastic parts)
  • Recycled Plastic Processors
  • Defence, Ordnance & Aerospace Establishments
  • Government Testing Labs, NABL Accredited Labs & BIS-Approved Test Houses
  • Engineering Colleges, Polytechnics & University Material Science Departments
  • R&D Centres of Plastic, Polymer and Automotive Companies
  • Genuine Mitutoyo-Make Precision Gauge
    The globally-recognised benchmark for precision dimensional measurement, with 0.01 mm resolution.
  • Digital Direct-Reading Display
    Eliminates the parallax and interpretation errors of analogue gauges.
  • Battery Operated & Fully Portable
    No mains power required - use it anywhere in the lab, right next to the Notch Cutter.
  • Durable Electroless Nickel-Chrome Plating
    Long-lasting corrosion resistance and a precision-stable surface for years of service.
  • Matched Companion to Our Notch Cutter & Impact Tester
    Works seamlessly as part of a complete three-instrument impact-testing chain.
  • Built to ASTM D 256 / D 6110 Tolerances
    Designed specifically to verify these standards' notch tolerance bands.
  • ISO Certified, CE Marked Manufacturing
    Built at our Mumbai facility under ISO certified quality systems, CE marked for export.
  • Free Training & Calibration
    Free operator training on correct notch-verification technique and factory calibration certificate.

FAQs

A normal hand-held micrometer cannot accurately or repeatably measure a notch depth because there is no stable reference datum and no specimen-locating fixture - the readings vary depending on exactly how you hold the specimen and the micrometer. The Micro-meter Jig provides a stable, accurately-machined base and a specimen fixture that locates the notch consistently under the gauge spindle every time. For valid ASTM D 256 / D 6110 results, the dedicated jig is essential.
ASTM D 256 specifies the notch geometry and the remaining material width under the notch. For a standard Izod specimen, the remaining width under the notch is commonly 10.16 mm with a tight tolerance (typically ± 0.05 mm), and the notch has a 45° included angle with a 0.25 mm tip radius. Always refer to the current edition of the standard for the exact tolerance values applicable to your specimen type.
Depending on your laboratory's procedure, the jig can be used to measure either the notch depth (how far the notch penetrates into the specimen) or the remaining material width under the notch. These two values are directly related - for a specimen of known total thickness, remaining width = total thickness minus notch depth. Our team provides training on the correct measurement procedure during commissioning.
The Micro-meter Jig has a depth measurement range of 0.00 to 3.00 mm, with the Mitutoyo gauge offering a range up to 12.50 mm and resolution of 0.01 mm. This covers the notch-depth range encountered across standard Izod and Charpy plastic specimens per ASTM D 256 and D 6110. If you have an unusual specimen geometry, please share the details in your enquiry.
The Micro-meter Jig works with notched specimens regardless of which notch cutter produced them - it is a measurement instrument, not tied to a specific cutter. That said, it is designed as the matched companion to our Motorized Notch Cutter and Izod / Charpy Impact Tester.
Yes. We commonly supply the Motorized Notch Cutter + Micro-meter Jig + Izod / Charpy Impact Tester as a matched three-instrument impact-testing package - one quotation, one commissioning visit, one training programme covering the complete notch-and-impact workflow, and one set of calibration certificates.
Yes. We provide free online training for notch-verification technique (zeroing the gauge, positioning the specimen, measuring depth / remaining width, and interpreting against the ASTM tolerance) and a factory calibration certificate for the Mitutoyo gauge.

Need reliable notch-depth verification for your impact-testing workflow?

Contact International Equipments today for a personalised quotation on the Micro-meter Jig for Notch Measurement - or on the complete matched impact-testing package (Motorized Notch Cutter + Micro-meter Jig + Izod / Charpy Impact Tester). Tell us the test standards you follow (ASTM D 256, ASTM D 6110, ISO 180) and whether you need the jig alone or the complete package - our team will share pricing, delivery timeline and the list of leading manufacturers and institutions already using our impact-testing instruments.

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